TEN 40-2425E

DC/DC Converter TEN 40E Series, 40 Watt • Developed to maximize quality in a cost efficient design • • • Excellent temperature capabilities • Minimal heat development due to high efficiencies up to 93% 2” x 1” metal package (6-side shielded) Wide 2:1 input voltage range: 9-18, 18-36, 36-75 VDC • Operating temperature range -40 to +85°C • • • 1600 VDC I/O-isolation • 3-year product warranty Remote On/Off and Trim function Protection against short circuit, overvoltage and overtemperature UL 62368-1 IEC 62368-1 The TEN 40E is rounding out Traco Power’s existing 40 Watt product range. Driven by current market trends this series was developed to maximize quality and cost efficiency in one product. Due to a new design approach the TEN 40E thus offers a cost efficient solution with not only no concession on quality or reliability but even improved specifications compared to its predecessor. It comes in a standard 2” x 1” metal package with a 2:1 input voltage range. High efficiencies of up to 93% allow for an operating temperature range (natural convection) of -40 to +70°C without power derating (model dependent). Certified according to the latest IT standard (IEC/EN/UL 62368-1) and equipped with additional features like remote on/off function and protection against short circuit, overvoltage and over temperature the TEN 40E series is suitable for many industrial applications. Models Order Code Input Voltage Range TEN 40-1210E TEN 40-1211E TEN 40-1212E TEN 40-1213E TEN 40-1215E TEN 40-1222E TEN 40-1223E TEN 40-1225E TEN 40-2410E TEN 40-2411E TEN 40-2412E TEN 40-2413E TEN 40-2415E TEN 40-2422E TEN 40-2423E TEN 40-2425E TEN 40-4810E TEN 40-4811E TEN 40-4812E TEN 40-4813E TEN 40-4815E TEN 40-4822E TEN 40-4823E TEN 40-4825E www.tracopower.com 9 - 18 VDC (12 VDC nom.) 18 - 36 VDC (24 VDC nom.) 36 - 75 VDC (48 VDC nom.) Output 1 Output 2 Vnom Imax 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC +12 VDC +15 VDC +24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC +12 VDC +15 VDC +24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC +12 VDC +15 VDC +24 VDC 12'200 mA 8'000 mA 3'333 mA 2'666 mA 1'666 mA 1'666 mA 1'333 mA 833 mA 12'200 mA 8'000 mA 3'333 mA 2'666 mA 1'666 mA 1'666 mA 1'333 mA 833 mA 12'200 mA 8'000 mA 3'333 mA 2'666 mA 1'666 mA 1'666 mA 1'333 mA 833 mA September 20, 2023 Vnom Efficiency Imax –12 VDC –15 VDC –24 VDC 1'666 mA 1'333 mA 833 mA –12 VDC –15 VDC –24 VDC 1'666 mA 1'333 mA 833 mA –12 VDC –15 VDC –24 VDC 1'666 mA 1'333 mA 833 mA typ. 89 % 90 % 91 % 91 % 90 % 90 % 90 % 91 % 90 % 92 % 92 % 93 % 91 % 91 % 91 % 91 % 90 % 91 % 92 % 92 % 92 % 91 % 91 % 92 % Page 1 / 5 TEN 40E Series, 40 Watt Options TEN-HS1 - Optional Heat Sink with Height = 0.22 inch: www.tracopower.com/products/ten-hs1.pdf TEN-HS8 - Optional Heat Sink with Height = 0.3 inch: www.tracopower.com/products/ten-hs8.pdf - Optional Heat Sink with Height = 0.8 inch: www.tracopower.com/products/ten-hs10.pdf on demand - Optional Heat Sink with Height = 0.5 inch: www.tracopower.com/products/ten-hs9.pdf (backorder with MOQ non stocking item) - Optional models with pre-assembled heatsink - Optional models with inverse Remote On/Off function (passive = off) Input Specifications Input Current - At no load 12 Vin models: 24 Vin models: 48 Vin models: 12 Vin models: 24 Vin models: 48 Vin models: 12 Vin models: 24 Vin models: 48 Vin models: 12 Vin models: 24 Vin models: 48 Vin models: Surge Voltage Under Voltage Lockout Recommended Input Fuse Input Filter 20 mA typ. 15 mA typ. 10 mA typ. 25 VDC max. (1 s max.) 50 VDC max. (1 s max.) 100 VDC max. (1 s max.) 7 VDC min. / 8 VDC typ. / 8.8 VDC max. 15 VDC min. / 16 VDC typ. / 17.5 VDC max. 32 VDC min. / 33 VDC typ. / 35 VDC max. 8'000 mA (fast acting) 4'000 mA (slow blow) 2'000 mA (slow blow) (The need of an external fuse has to be assessed in the final application.) Internal Pi-Type Output Specifications Output Voltage Adjustment See application note: Voltage Set Accuracy Regulation - Input Variation (Vmin - Vmax) - Load Variation (0 - 100%) Ripple and Noise (20 MHz Bandwidth) - Cross Regulation (25% / 100% asym. load) - single output - dual output single output models: dual output models: single output models: dual output models: dual output models: 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: 24 / -24 Vout models: –10% to +20% (15 & 24 Vout models) ±10% (other models) (single output models only) (By external trim resistor) www.tracopower.com/overview/ten40e Output power must not exceed rated power! ±1% max. 0.2% max. 0.2% max. 0.3% max. 0.5% max. (Output 1) 0.5% max. (Output 2) 5% max. 75 mVp-p typ. 75 mVp-p typ. 100 mVp-p typ. 100 mVp-p typ. 150 mVp-p typ. 100 / 100 mVp-p typ. 100 / 100 mVp-p typ. 150 / 150 mVp-p typ. All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 2 / 5 TEN 40E Series, 40 Watt Capacitive Load - single output 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: 24 / -24 Vout models: - dual output Minimum Load Temperature Coefficient Start-up Time Short Circuit Protection Output Current Limitation Overvoltage Protection Transient Response - Response Time 22'000 µF max. 12'000 µF max. 2'000 µF max. 1'300 µF max. 490 µF max. 980 / 980 µF max. 630 / 630 µF max. 250 / 250 µF max. Not required ±0.02 %/K max. 30 ms typ. / 60 ms max. Continuous, Automatic recovery 150% typ. of Iout max. 125% typ. of Vout nom. (By Zener diode) 250 µs typ. (25% Load Step) Safety Specifications Safety Standards EN 62368-1 IEC 62368-1 UL 62368-1 www.tracopower.com/overview/ten40e PD 2 - IT / Multimedia Equipment - Certification Documents Pollution Degree EMC Specifications EMI Emissions - Conducted Emissions - Radiated Emissions EMS Immunity External filter proposal: Air: Contact: - Electrostatic Discharge - RF Electromagnetic Field - EFT (Burst) / Surge Ext. input component: - Conducted RF Disturbances - PF Magnetic Field Continuous: 1 s: EN 55032 class A (with external filter) EN 55032 class B (with external filter) EN 55032 class A (with external filter) EN 55032 class B (with external filter) www.tracopower.com/overview/ten40e EN 61000-4-2, ±8 kV, perf. criteria A EN 61000-4-2, ±6 kV, perf. criteria A EN 61000-4-3, 10 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A 2 x KY 220 µF || SMDJ36A (12 Vin models) 2 x KY 220 µF || SMDJ58A (24 Vin models) 2 x KY 220 µF || SMDJ120A (48 Vin models) EN 61000-4-6, 10 Vrms, perf. criteria A EN 61000-4-8, 100 A/m, perf. criteria A EN 61000-4-8, 1000 A/m, perf. criteria A General Specifications Relative Humidity Temperature Ranges Power Derating Over Temperature Protection Switch Off Cooling System - Operating Temperature - Case Temperature - Storage Temperature - High Temperature - Protection Mode 95% max. (non condensing) –40°C to +85°C +105°C max. –55°C to +125°C Depending on model See application note: www.tracopower.com/overview/ten40e 115°C typ. (Automatic recovery) Natural convection (20 LFM) All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 3 / 5 TEN 40E Series, 40 Watt Remote Control - Voltage Controlled Remote - Off Idle Input Current - Remote Pin Input Current Switching Frequency Insulation System Isolation Test Voltage Isolation Resistance Isolation Capacitance Reliability Washing Process Environment - Input to Output, 60 s - Input to Case, 60 s - Output to Case, 60 s - Input to Output, 500 VDC - Input to Output, 100 kHz, 1 V - Calculated MTBF - Vibration - Mechanical Shock - Thermal Shock Housing Material Base Material Potting Material Pin Material Pin Foundation Plating Pin Surface Plating Housing Type Mounting Type Connection Type Footprint Type Soldering Profile Weight Thermal Impedance On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin 3 mA typ. -0.5 to 1.0 mA (Optional models with inverse Remote On/Off function (passive = off)) 225 - 275 kHz (PWM) 250 kHz typ. (PWM) Functional Insulation 1'600 VDC 1'600 VDC 1'600 VDC 1'000 MΩ min. 1'500 pF max. 1'245'000 h (MIL-HDBK-217F, ground benign) According to Cleaning Guideline www.tracopower.com/info/cleaning.pdf MIL-STD-810F MIL-STD-810F MIL-STD-810F Copper Non-conductive FR4 (UL 94 V-0 rated) Silicone (UL 94 V-0 rated) Copper Nickel (2 - 3 µm) Tin (3 - 5 µm), matte Metal Case PCB Mount THD (Through-Hole Device) 2" x 1" Lead-Free Wave Soldering 260°C / 6 s max. 34 g 10.8 K/W typ. (without heatsink) 10.3 W/K typ. (with heatsink TEN-HS1) 9.3 W/K typ. (with heatsink TEN-HS8) 7.7 W/K typ. (with heatsink TEN-HS9) 6.2 W/K typ. (with heatsink TEN-HS10) www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule).) 839c5ec8-798d-4d15-80e9-bb71025a4b99 - Case to Ambient Environmental Compliance - REACH Declaration - RoHS Declaration - SCIP Reference Number Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/ten40e All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 4 / 5 TEN 40E Series, 40 Watt Outline Dimensions (0.1) Pinout 3 25.4 (1.0) 5 (0.8) Bottom View (0.4) 2 20.32 4 1 10.16 6 45.72 (1.8) Dimensions in mm (inch) Tolerances: x.x ±0.5 (±0.02) x.xx ±0.25 (±0.01) Pin dimension tolerance ±0.1 (±0.004) Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) –Vin (GND) –Vin (GND) 2 3 Remote On/Off Remote On/Off 4 +Vout +Vout 5 –Vout Common 6 Trim –Vout 10.2 (0.4) (0.22) 2.5 (0.1) 5.6 (0.3) 7.62 17.78 (0.7) 2.54 (2.0) (0.1) 2.54 50.8 Ø1.0 (Ø0.04) © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. www.tracopower.com Rev. September 20, 2023 Page 5 / 5